• Steel sheet reinforced truss floor slab forming machine

  • Steel sheet reinforced truss floor slab forming machine

  • Steel sheet reinforced truss floor slab forming machine

Steel sheet reinforced truss floor slab forming machine

The reinforced truss floor slab is made up of steel bars, trusses and floor slabs. It is improved on the basis of the pressure-type floor slabs and is an emerging building material. The reinforced truss panel length can be setting the length in roll forming line.

Product Description

Galvanized steel bar truss girder slab deck panel /reinforce truss bar panel forming machine 


Ⅰ,Metal Forming machine for grider slab decking technology detail

 

1,Technical parameters 


No.ITEMPARAMETERREMARK
1MATERIALTypeCold-rolled strip steel, galvanized sheet
T.(mm)0.6-1.8mm
Yield Strength (Mpa)Q235
2Forming product   Width600mm
3Forming speed   (m/min)8-15mIncluding hole
4  (KW)18 KWFYR
5Hydraulic power   (KW)18.5 KWFYR
6Collect Rack6mFYR
7Voltage AC380V,50Hz,3PCustomized


Ⅱ, Floor Deck line process

Uncoiler →Guide device → roll forming machine →shear device (including knife)→ finished product rack


Truss Floor deck machine layout as below


Floor Deck Machine


Ⅲ, Roll Forming machine list


(Ⅰ), Uncoiler  

1,Type Manual Expansion

2,Parameter

1) Passive   discharge

2) Coil weight:<   5T

3) Coil inner D.:φ450mm-φ530mm

4) Max. Width.1300mm

5) Thickness .0.4-1.8mm



(Ⅱ),Guide device


(Ⅲ), Main Forming machines  

3.1  Forming Roller:20 stations,and add Rub-roll, To make sure the surface profile no scratches.

3.2  Side Panel:T.18mm ,A3 steel   Heavy duty 。

3.3  Rolling speeding: 2-8 m/min。

3.4  Roller material:GCr15,overall quenching, hardness HRC56-62 ℃. 
3.5  Motor power:18KW。    
3.6  Main Roller :¢75mm,45 #。
3.7  Equipment base: 45 # H type using welded steel plate.
3.8  Transmission: chain drive.
3.9 Security: across the board with emergency stop buttons, easy to handle emergencies, to ensure that equipment and operator safety. And other gear in the chain and the staff could easily lead to injury transmission section covered with protective cover, to ensure the safety of workers.

Steel sheet reinforced truss floor slab forming machine


(Ⅳ) Hydraulic shear for cutting truss deck

 

(Ⅴ)Collect Rack 

Collect Rack can do automatic flat rack or manual rack

Below photo is automatic collect ra


(Ⅵ),Electrical control system

The entire line imported PLC control, LCD touch screen, man-machine interface. People interact with the PLC. Operator setting the program to run automatically (programmable control) and control process monitoring, production line operator control and modify the control parameters, and real-time monitoring the equipment status & parameters and fault indication. Workpiece length digital setting, adjustable length can be adjustable as well. Real-time monitoring of equipment operating status and fault indication.
Operation manual / automatic two styles. With manual and automatic switching function: In the manual mode, can be stand-alone operation, easy maintenance; In automatic mode, carry out full production run, in order to start; across the board with emergency stop buttons, easy to handle emergencies, to ensure that equipment and operating personnel Safety.

(Ⅶ)

Machinery main components of the brand

PLC control system: Siemens
Inverter: Taiwan Shilin
Encoder: Omron
Touch screen: Siemens
Some components are Schneider brand devices.


(Ⅷ),Devices completed truss deck panel prodution line


No.Machine nameQTYREMARK
1Uncoiler   straightener1
2Guide device1
3Forming machine1
4Follow Shear1Including knife
5Collect rack1
6Control system1


Ⅵ, Floor deck machine accessories brand

No.Namemanufacturer
1Motor & ReducerDomestic brands
2The main key bearingDomestic brands
3InverterShilin
4PLC SystemsSiemens
5Low-voltage electricalSchneider
6EncoderOmron
7touch screenSiemens
8Hydraulic systemDomestic brands


 

Product Features

Guarantee of Quality

Superda guarantee steel bar einforced truss floor slab forming machine design accordance with clients required drawing, machine is brand new. Specification and performance as stipulated in drawing and operation with good smooth.

Steel sheet reinforced truss floor slab forming machine


Terms of Payment

By TT, 30%  in advance, 70% before delivery.

 

Time of Shipment

60 days after received deposit


Model and Meaning

Steel bar trusss panel forming machine widely applied in steel structure floor deck, roof etc constrution material civil building.


Instead of normal floor deck. Steel bar truss deck have more advantage 

1)More easy production, PLC Control.

2)Better mechanical structure model.

3)No fire resistant and anticorrosive maintain demand.


Steel sheet reinforced truss floor slab forming machine

Technical Parameters

Steel bar truss panel forming machine parameter


NoItemParameterRemark
1Suitable MaterialTypegalvanized steel
Width(mm)Thickness(mm)
600mm
customized
Yield Strength(Mpa)230-350MPa
2Production Speed(m/min)about 20depend on design
3Roller Stations20-36 
depend design
4Roller Material45with quench treatment
5Cutting ModelHydraulic Cutting
6Power sourceType380V/3PH/50HZcustmizied
Total PowerAbout 38KWdepend on design
7 Dimension21000*1800*1500

 depend on desig

n


Cold roll formed Steel bar truss panel 

Steel sheet reinforced truss floor slab forming machine


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