• Door industry roll forming machine for customized metal frame

  • Door industry roll forming machine for customized metal frame

  • Door industry roll forming machine for customized metal frame

Door industry roll forming machine for customized metal frame

Door industry roll forming machine for customized metal frame with accurate measurement and easy operating, low price and durable system, PLC control equipment for production door metal parts. Door parts roll forming process solution widely used in construction

Product Description

Door industry roll forming machine for customized metal frame

Roll forming machine for production door matal parts.


Ⅰ,Special shape door frame panel with hole by roll forming process

Door industry roll forming machine for customized metal frame

Ⅱ, Door industry metal parts production line process

Uncoiler straightener 2 in 1 →Servo feeder→ Guide device → Hydraulic Punch → roll forming machine →shear device (including knife)→ finished product rack


Layout as below


Rack shelf roll forming machine

Ⅲ, Customized metal parts production equipment machine list


(Ⅰ), 2 in 1 Uncoiler   straightener

1、 Type:Manual Expansion

2、Parameter

1)Passive   discharge

2) Coil weight:<   2T

3)Coil inner D.:φ450mm-φ530mm

4)Max. Width.200mm

5)   Thickness .0.4-1.6mm

6)   Straightener roller :7 pcs

8)   Power.1.5kw  



(Ⅱ),Servo Feeder
3.1 Max. feeding width:200mm
       3.2  Feeding thickess: 0.4-1.6mm

       3. 3  Motor , 0.85KW(Yaskawa)


(Ⅲ), Hydraulic hole punching system

3.1 Function:Hydraulic punch breach 
3.2  Structure: set the length, automatic length measurement, automatic positioning reaches the set distance stop action , hydraulic cylinder driven punching die, stamping automatic shutdown.
3.3 Hydraulic system working pressure:16MPa
3.4 Hydraulic station:15KW( Hydraulic punch hole/shear use same station)

 

(Ⅳ) Guide device

 

(Ⅴ)Main Forming machines  (for panel width 36mm)


5.1  Forming Roller:14 stations,and add Rub-roll, To make sure the surface profile no scratches.

5.2  Side Panel:T.18mm ,A3 steel   Heavy duty 。

5.3  Rolling speeding: 2-8 m/min。

5.4  Roller material:#45,overall quenching, hardness HRC56-62 ℃.
5.5  Motor power:5.5KW。    
5.6  Main Roller :¢65mm,45 #。
5.7  Equipment base: 45 # H type using welded steel plate.
5.8  Transmission: chain drive.
5.9 Security: across the board with emergency stop buttons, easy to handle emergencies, to ensure that equipment and operator safety. And other gear in the chain and the staff could easily lead to injury transmission section covered with protective cover, to ensure the safety of workers.

Door industry roll forming machine for customized metal frame



(Ⅵ),Flat collect rack


(Ⅷ),Electrical control system
The entire line imported PLC control, LCD touch screen, man-machine interface. People interact with the PLC. Operator setting the program to run automatically (programmable control) and control process monitoring, production line operator control and modify the control parameters, and real-time monitoring the equipment status & parameters and fault indication. Workpiece length digital setting, adjustable length can be adjustable as well. Real-time monitoring of equipment operating status and fault indication.
Operation manual / automatic two styles. With manual and automatic switching function: In the manual mode, can be stand-alone operation, easy maintenance; In automatic mode, carry out full production run, in order to start; across the board with emergency stop buttons, easy to handle emergencies, to ensure that equipment and operating personnel Safety.

Machinery main components of the brand:
PLC control system: Siemens
Inverter: Taiwan Shilin
Encoder: Omron
Touch screen: Siemens


Some components are Schneider brand devices.



Ⅴ,Devices completed door industry production line


No.Machine nameQTYREMARK
1Uncoiler   straightener1
2Servo Feeder1
3Hydraulic   machine1With mould
4Guide device1
5Forming machine1
6Hydraulic   machine1With mould (2 sets)
7Follow Shear1Including knife
8Collect rack1
9Control system1


Ⅵ, Metal parts production machine accessories brand


No.Namemanufacturer
1Motor & ReducerDomestic brands
2The main key bearingDomestic brands
3InverterShilin
4PLC SystemsSiemens
5Low-voltage electricalSchneider
6EncoderOmron
7touch screenSiemens
8Hydraulic systemDomestic brands


Product Features

Guarantee of Quality

Superda guarantee door industry roll forming line design accordance with clients required drawing, machine is brand new. Specification and performance as stipulated in drawing and operation with good smooth. Formed metal parts can be fix well with installation parts.

Door industry roll forming machine for customized metal frame


Door metal panel produciton equipment advantage

1, Rack shelf production line for producing light storage shelves, medium storage shelves, heavy storage shelves.

2, PLC control system, automatically and easy handle.

3, Good quality roller with quench process, hardness reach HRC58-62 ℃.

4,Tracking cutting system with Cr12 Cutting blade.



Model and Meaning

Equipment for production door industry metal parts.

Door industry metal panel fabrication machine manufacturer fully providing technology supports both within and after the warranty period,The machine is the special forming equipment for producing door industry. Door frame panel roll forming machine adopts the cold forming, cold punching, automatic stack, industrial automation controlling system and precision machining technology, therefore is can run full automatically, including uncoiler straightener, feeder, roll forming, cutting and stacking.Supply door using metal parts testing raw materials with good quality, quick delivery and reasonable price


Technical Parameters

Steel door panel roll forming machine for door industry construction

Technical parameters

No.

ITEM

PARAMETER

REMARK

1

MATERIAL

Type

Cold-rolled strip steel, galvanized sheet


T.(mm)

0.8-1.2mm


Material strength

G300 MPA


2

Forming speed   (m/min)

3-8m

Including hole

3

Forming main power   (KW)

5.5KW

FYR

4

Hydraulic power (KW)

15KW

FYR

5

Total Power

          20.5 KW

FYR

6

Voltage

 AC380V,50Hz,3Phase

Customized


CONTACT US

Tel: +86 755 2824 6186

Mob: +86 188 1435 5377

Fax: +86 755 2883 9980

E-mail: sales@superdamachine.com

Skype: live:demiwu2014

WhatsApp: +86 188 1435 5377

FOLLOW US

Copyright © Shenzhen Superda Machine Co., Ltd. All Rights Reserved | Sitemap