Door industry roll forming machine for customized metal frame with accurate measurement and easy operating, low price and durable system, PLC control equipment for production door metal parts. Door parts roll forming process solution widely used in construction
Door industry roll forming machine for customized metal frame
Roll forming machine for production door matal parts.
Ⅰ,Special shape door frame panel with hole by roll forming process
Ⅱ, Door industry metal parts production line process
Uncoiler straightener 2 in 1 →Servo feeder→ Guide device → Hydraulic Punch → roll forming machine →shear device (including knife)→ finished product rack
Layout as below
Ⅲ, Customized metal parts production equipment machine list
(Ⅰ), 2 in 1 Uncoiler straightener
1、 Type：Manual Expansion
2） Coil weight：< 2T
3）Coil inner D.：φ450mm-φ530mm
5) Thickness .0.4-1.6mm
6) Straightener roller :7 pcs
3.1 Max. feeding width:200mm
3.2 Feeding thickess: 0.4-1.6mm
3. 3 Motor , 0.85ＫＷ(Yaskawa)
(Ⅲ）， Hydraulic hole punching system
3.1 Function：Hydraulic punch breach
3.2 Structure: set the length, automatic length measurement, automatic positioning reaches the set distance stop action , hydraulic cylinder driven punching die, stamping automatic shutdown.
3.3 Hydraulic system working pressure：16MPa
3.4 Hydraulic station：15KW（ Hydraulic punch hole/shear use same station）
(Ⅳ） Guide device
(Ⅴ）Main Forming machines (for panel width 36mm)
5.1 Forming Roller：14 stations，and add Rub-roll, To make sure the surface profile no scratches.
5.2 Side Panel：T.18mm ,A3 steel Heavy duty 。
5.3 Rolling speeding: 2-8 m/min。
5.4 Roller material：#45，overall quenching, hardness HRC56-62 ℃.
5.5 Motor power：5.5KW。
5.6 Main Roller ：￠65mm，45 #。
5.7 Equipment base: 45 # H type using welded steel plate.
5.8 Transmission: chain drive.
5.9 Security: across the board with emergency stop buttons, easy to handle emergencies, to ensure that equipment and operator safety. And other gear in the chain and the staff could easily lead to injury transmission section covered with protective cover, to ensure the safety of workers.
(Ⅵ）,Flat collect rack
(Ⅷ）,Electrical control system
The entire line imported PLC control, LCD touch screen, man-machine interface. People interact with the PLC. Operator setting the program to run automatically (programmable control) and control process monitoring, production line operator control and modify the control parameters, and real-time monitoring the equipment status & parameters and fault indication. Workpiece length digital setting, adjustable length can be adjustable as well. Real-time monitoring of equipment operating status and fault indication.
Operation manual / automatic two styles. With manual and automatic switching function: In the manual mode, can be stand-alone operation, easy maintenance; In automatic mode, carry out full production run, in order to start; across the board with emergency stop buttons, easy to handle emergencies, to ensure that equipment and operating personnel Safety.
Machinery main components of the brand:
PLC control system: Siemens
Inverter: Taiwan Shilin
Touch screen: Siemens
Some components are Schneider brand devices.
Ⅴ,Devices completed door industry production line
|3||Hydraulic machine||1||With mould|
|6||Hydraulic machine||1||With mould (2 sets)|
|7||Follow Shear||1||Including knife|
Ⅵ, Metal parts production machine accessories brand
|1||Motor & Reducer||Domestic brands|
|2||The main key bearing||Domestic brands|
|8||Hydraulic system||Domestic brands|
Guarantee of Quality
Superda guarantee door industry roll forming line design accordance with clients required drawing, machine is brand new. Specification and performance as stipulated in drawing and operation with good smooth. Formed metal parts can be fix well with installation parts.
Door metal panel produciton equipment advantage
1, Rack shelf production line for producing light storage shelves, medium storage shelves, heavy storage shelves.
2, PLC control system, automatically and easy handle.
3, Good quality roller with quench process, hardness reach HRC58-62 ℃.
4,Tracking cutting system with Cr12 Cutting blade.
Model and Meaning
Equipment for production door industry metal parts.
Door industry metal panel fabrication machine manufacturer fully providing technology supports both within and after the warranty period,The machine is the special forming equipment for producing door industry. Door frame panel roll forming machine adopts the cold forming, cold punching, automatic stack, industrial automation controlling system and precision machining technology, therefore is can run full automatically, including uncoiler straightener, feeder, roll forming, cutting and stacking.Supply door using metal parts testing raw materials with good quality, quick delivery and reasonable price
Steel door panel roll forming machine for door industry construction
Cold-rolled strip steel, galvanized sheet
Forming speed (m/min)
Forming main power (KW)
Hydraulic power (KW)