Galvanized steel rack shelf roll forming machine design for producing storage rack, warehouse shelves stud, upright post & Supermarket storage rack upright shelf frame profile machinery
Storage rack shelf production line
Roll forming machine for production pallet stud,upright shelf, rack shelf, metal frame.
Ⅰ,Customized Rack Frame
Ⅱ, Rack shelf production line process
Uncoiler straightener 2 in 1 →Servo feeder→ Guide device → Hydraulic Punch → roll forming machine →shear device (including knife)→ finished product rack
Layout as below
Ⅲ, Customized rack frame drawing
Section rack stud drawing
Ⅲ, Machines List
(Ⅰ), 2 in 1 Uncoiler straightener
1、 Type：Manual Expansion
2） Coil weight：< 2T
3）Coil inner D.：φ450mm-φ530mm
5) Thickness .0.4-1.6mm
6) Straightener roller :7 pcs
3.1 Max. feeding width:200mm
3.2 Feeding thickess: 0.4-1.6mm
3. 3 Motor , 0.85ＫＷ(Yaskawa)
(Ⅲ）， Hydraulic hole punching system
3.1 Function：Hydraulic punch breach
3.2 Structure: set the length, automatic length measurement, automatic positioning reaches the set distance stop action , hydraulic cylinder driven punching die, stamping automatic shutdown.
3.3 Hydraulic system working pressure：16MPa
3.4 Hydraulic station：15KW（ Hydraulic punch hole/shear use same station）
(Ⅳ） Guide device
(Ⅴ）Main Forming machines (for panel width 36mm)
5.1 Forming Roller：14 stations，and add Rub-roll, To make sure the surface profile no scratches.
5.2 Side Panel：T.18mm ,A3 steel Heavy duty 。
5.3 Rolling speeding: 2-8 m/min。
5.4 Roller material：#45，overall quenching, hardness HRC56-62 ℃.
5.5 Motor power：4KW。
5.6 Main Roller ：￠65mm，45 #。
5.7 Equipment base: 45 # H type using welded steel plate.
5.8 Transmission: chain drive.
5.9 Security: across the board with emergency stop buttons, easy to handle emergencies, to ensure that equipment and operator safety. And other gear in the chain and the staff could easily lead to injury transmission section covered with protective cover, to ensure the safety of workers.
(Ⅵ）,Flat collect rack
(Ⅷ）,Electrical control system
The entire line imported PLC control, LCD touch screen, man-machine interface. People interact with the PLC. Operator setting the program to run automatically (programmable control) and control process monitoring, production line operator control and modify the control parameters, and real-time monitoring the equipment status & parameters and fault indication. Workpiece length digital setting, adjustable length can be adjustable as well. Real-time monitoring of equipment operating status and fault indication.
Operation manual / automatic two styles. With manual and automatic switching function: In the manual mode, can be stand-alone operation, easy maintenance; In automatic mode, carry out full production run, in order to start; across the board with emergency stop buttons, easy to handle emergencies, to ensure that equipment and operating personnel Safety.
Machinery main components of the brand:
PLC control system: Siemens
Inverter: Taiwan Shilin
Touch screen: Siemens
Some components are Schneider brand devices.
Ⅴ,Devices steel rack shelf production line
|3||Hydraulic machine||1||With mould|
|6||Hydraulic machine||1||With mould (2 sets)|
|7||Follow Shear||1||Including knife|
Ⅵ, Rack stud machine accessories brand
|1||Motor & Reducer||Domestic brands|
|2||The main key bearing||Domestic brands|
|8||Hydraulic system||Domestic brands|
Guarantee of Quality
Superda guarantee rack shelf roll forming line design accordance with clients required drawing, machine is brand new. Specification and performance as stipulated in drawing and operation with good smooth. Formed rack shelf stud can be fix well with rack shelf panel parts.
Rack shelf produciton equipment advantage
1, Rack shelf production line for producing light storage shelves, medium storage shelves, heavy storage shelves.
2, PLC control system, automatically and easy handle.
3, Good quality roller with quench process, hardness reach HRC60-65 ℃.
4,Tracking cutting system with Cr12 Cutting blade.
Model and Meaning
Equipment for production all kinds of storage rack shelf.
Different types of rack shelves have different characteristics, a good shelves have the characteristics of perfect assembly, large carrying capacity and strong stability. The shelf material is made of cold roll steel. The gallery-style shelves are designed to store a large number of similar pallet goods, also called channelless shelves. Pallet shelves are commonly used in places where storage space is expensive, such as frozen warehouses. Suitable for storing large quantities, small variety of goods, batch operations. The smallest amount of space is available to provide maximum storage. It is suitable for large-volume, low-volume cargo storage operations. The forklift can directly enter the cargo lane to access the cargo, which is extremely convenient. Storage rack shelf made by roll forming process is high efficiency production rate and safety operation.
Storage light rack shelf roll forming machine
Cold-rolled strip steel, galvanized sheet
Forming speed (m/min)
Forming main power (KW)
Hydraulic power (KW)