• Switch rack rail production line

  • Switch rack rail production line

  • Switch rack rail production line

Switch rack rail production line

Galvanized steel /stainless steel custmized switch rack rail production line for wall mounted concealed box

Product Description

Custmized wall mounted concealed box din rail roll forming machine manufacturer

Din rail for circuit breaker switch, which widely using in electric industry such as modular consile metal box, cabinet enclosure.


Custmized din rail profile after formed

Switch rack rail production line

Customized switch mouted rail channel production line process

Uncoiler straightener 2 in 1 →Servo feeder→ Guide device → Hydraulic Punch → roll forming machine →shear device (including knife)→ finished product rack


Layout as below

Channel roll former

Customized din rail purlin drawing 

Din rail roll forming machine



Din Rail Production Line Machines List


 2 in 1 Uncoiler   straightener

1、 Type:Manual Expansion

2、Parameter

1)Passive   discharge

2) Coil weight:<   2T

3)Coil inner D.:φ450mm-φ530mm

4)Max. Width.200mm

5)   Thickness .0.4-1.6mm

6)   Straightener roller :7 pcs

8)   Power.1.5kw  


Channel roll former


Servo Feeder
3.1 Max. feeding width:200mm
3.2  Feeding thickess: 0.4-1.6mm 

3.3  Motor , 0.85KW(Yaskawa)


 Hydraulic hole punching system

3.1 Function:Hydraulic punch breach 
3.2  Structure: set the length, automatic length measurement, automatic positioning reaches the set distance stop action , hydraulic cylinder driven punching die, stamping automatic shutdown.
3.3 Hydraulic system working pressure:16MPa
3.4 Hydraulic station:15KW( Hydraulic punch hole/shear use same station)

 

Guide device

 

Switch rail roll forming system data 


5.1  Forming Roller:16 stations,and add Rub-roll, To make sure the surface profile no scratches.

5.2  Side Panel:T.18mm ,A3 steel   Heavy duty 。

5.3  Rolling speeding: 5-8 m/min。

5.4  Roller material:#45,overall quenching, hardness HRC56-62 ℃.
5.5  Motor power:5.5KW。    
5.6  Main Roller :¢65mm,45 #。
5.7  Equipment base: 45 # H type using welded steel plate.
5.8  Transmission: chain drive.
5.9 Security: across the board with emergency stop buttons, easy to handle emergencies, to ensure that equipment and operator safety. And other gear in the chain and the staff could easily lead to injury transmission section covered with protective cover, to ensure the safety of workers.

Switch rack rail production line


Flat collect rack

Electrical control system
The entire line imported PLC control, LCD touch screen, man-machine interface. People interact with the PLC. Operator setting the program to run automatically (programmable control) and control process monitoring, production line operator control and modify the control parameters, and real-time monitoring the equipment status & parameters and fault indication. Workpiece length digital setting, adjustable length can be adjustable as well. Real-time monitoring of equipment operating status and fault indication.
Operation manual / automatic two styles. With manual and automatic switching function: In the manual mode, can be stand-alone operation, easy maintenance; In automatic mode, carry out full production run, in order to start; across the board with emergency stop buttons, easy to handle emergencies, to ensure that equipment and operating personnel Safety.

Machinery main components of the brand:
PLC control system: Siemens
Inverter: Taiwan Shilin
Encoder: Omron
Touch screen: Siemens


Some components are Schneider brand devices.



Devices din rail channel rack production line


No.Machine nameQTYREMARK
1Uncoiler   straightener1
2Servo Feeder1
3Hydraulic   machine1With mould
4Guide device1
5Forming machine1
6Hydraulic   machine1With mould (2 sets)
7Follow Shear1Including knife
8Collect rack1
9Control system1


Channel rail machine accessories brand

No.Namemanufacturer
1Motor & ReducerDomestic brands
2The main key bearingDomestic brands
3InverterShilin
4PLC SystemsSiemens
5Low-voltage electricalSchneider
6EncoderOmron
7touch screenSiemens
8Hydraulic systemDomestic brands


Product Features

Guarantee of Quality

Superda guarantee Channel roll former line design accordance with clients required drawing, machine is brand new. Specification and performance as stipulated in drawing and operation with good smooth. Formed din rail can be fix well with switch.

Channel din rail produciton equipment advantage

1, Roll former production line for producing steel switch rail.

2, PLC control system, automatically and easy handle.

3, Good quality roller with quench process, hardness reach HRC60-65 ℃.

4,Tracking cutting system with Cr12 Cutting blade.


Din rail using in wall mounted modular consile electric cabinet

Switch rack rail production line





Model and Meaning

Item YX9-38

Equipment for production switch din rail.

Standard din rail profiles very easy installation in wall mounted concealed switch, circuit breaker, chopper.

Switch rack rail production line



Technical Parameters

Customized switch mounted rack rail for modular iron box

Technical parameters

No.

ITEM

PARAMETER

REMARK

1

MATERIAL

Type

Cold-rolled strip steel, galvanized sheet


T.(mm)

0.8-1.2mm


Material strength

G300 MPA


2

Forming speed   (m/min)

3-8m

Including hole

3

Forming main power   (KW)

3KW

FYR

4

Hydraulic power (KW)

5.5KW

FYR

5

Total Power

          8.5KW

FYR

6

Voltage

 AC380V,50Hz,3Phase

Customized


CONTACT US

Tel: +86 755 2824 6186

Mob: +86 188 1435 5377

Fax: +86 755 2883 9980

E-mail: sales@superdamachine.com

Skype: live:demiwu2014

WhatsApp: +86 188 1435 5377

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