Automatic fire hose cabinet roll forming machine design for making fire hose cabinet parts & fire hose cabinet components.
New design galvanized steel fire box production & surface-mounted cabinets production solution.
Equipment for producting galvanized steel /stainless steel fire hose cabinets, fire hose cabinet types.
Big fire hose cabinet roll forming machine tooling
1, Fire hose cabinet production line technical parameters
|1||MATERIAL||Type||Cold-rolled strip steel, galvanized sheet|
|Yield Strength (Mpa)||Q235|
|2||Forming product Width||Customized|
|3||Forming speed (m/min)||6-13m||Including hole|
|4||Forming main power (KW)||7.5 KW||FYR|
|5||Hydraulic power (KW)||18.5 KW||FYR|
|6||Bending power (KW)||3 KW||FYR|
Fire hose cabinet production line process
Uncoiler →Straightening→servo feeder→Hydraulic press breach device → Guide device → roll forming machine → hydraulic punch → Bending enclosure (optional)→shear device (including knife)→ finished product rack
Roll Forming machine list
1,Type Manual Expansion
1) Passive discharge
2) Coil weight：< 2T
3) Coil inner D.：φ450mm-φ530mm
4) Max. Width.400mm
5) Thickness .0.4-1.6mm
6) Straightener roller :9 pcs
Big uncoiler machine for fire cabinet production line
3.1 Max. feeding width 400mm
3.2 Feeding thickess 0.4-1.6mm
3. 3 Motor , 1.3ＫＷ(Yaskawa)
Hydraulic hole punching system
3.1 Function：Hydraulic punch breach (Mould 1 set)
3.2 Structure: set the length, automatic length measurement, automatic positioning reaches the set distance stop action , hydraulic cylinder driven punching die, stamping automatic shutdown.
3.3 Hydraulic system working pressure：16MPa
3.4 Hydraulic station：18.5KW（ Hydraulic punch hole/shear use same station）
A. Hydraulic punch for the panel gap.
B. Hydraulic punch for the knock down hole
C. Hydraulic punch for the ventilating hole.
Big fire hose reel cabinet hole punch machine
Main Forming machines (Panel width adjustable)
5.1 Forming Roller：16 stations，and add Rub-roll, To make sure the surface profile no scratches.
5.2 Side Panel：T.18mm ,A3 steel Heavy duty 。
5.3 Rolling speeding: 6-12 m/min。
5.4 Roller material：GCr15，overall quenching, hardness HRC56-62 ℃.
5.5 Motor power：7.5KW。
5.6 Main Roller ：Dia.75mm，45 #。
5.7 Equipment base: 45 # H type using welded steel plate.
5.8 Transmission: chain drive.
5.9 Security: across the board with emergency stop buttons, easy to handle emergencies, to ensure that equipment and operator safety. And other gear in the chain and the staff could easily lead to injury transmission section covered with protective cover, to ensure the safety of workers.
5.10 Flat collect rack
5.11 Box Bending Machine (including mould)
Electrical control system
The entire line imported PLC control, LCD touch screen, man-machine interface. People interact with the PLC. Operator setting the program to run automatically (programmable control) and control process monitoring, production line operator control and modify the control parameters, and real-time monitoring the equipment status & parameters and fault indication. Workpiece length digital setting, adjustable length can be adjustable as well. Real-time monitoring of equipment operating status and fault indication.
Operation manual / automatic two styles. With manual and automatic switching function: In the manual mode, can be stand-alone operation, easy maintenance; In automatic mode, carry out full production run, in order to start; across the board with emergency stop buttons, easy to handle emergencies, to ensure that equipment and operating personnel Safety.
Machinery main components of the brand:
PLC control system: Siemens
Inverter: Taiwan Shilin
Touch screen: Siemens
Some components are Schneider brand devices.
Devices completed fire cabinet prodution line
|3||Hydraulic machine||2||With mould|
|7||Follow Shear||1||Including knife|
|10||Box bending device||1||With mould|
Steel metal box machine accessories brand
|1||Motor & Reducer||Domestic brands|
|2||The main key bearing||Domestic brands|
|8||Hydraulic system||Domestic brands|
Guarantee of Quality
Superda guarantee fire hose cabinet roll forming line design accordance with clients required drawing, machine is brand new. Specification and performance as stipulated in drawing and operation with good smooth.
Formed wall mounted fire hose cabinet types photos
Automatic fire hose reel box roll forming machine advantage
1, High efficiency production line, one minute can producing 2.5pcs
2, PLC control system, automatically and easy handle.
3, Gcr15 roller with quench process, hardness reach HRC60-65 ℃.
4,Tracking cutting system with Cr12 Cutting blade.
Model and Meaning
Surface mounted fire hose cabinet should be placed in public shared spaces such as corridors or halls which using in station, park, industry, supermarkets etc place.
Fire cabinet box forming production accuracy
a. Shear length tolerance: ≤±0.3mm/m
b. Width tolerance: ≤± 0.3mm
c. Bending: ≤2mm/m
d. Burr: ≤0.1mm (new cutting edge cuts carbon steel plate in reasonable clearance)
e. Height tolerance: ≤±0.3mm
Above tolerance with flat edgeless one-stage steel coil As a prerequisite.
Surface quality: The surface of the finished product after processing does not add any processing defects.
Fire box roll forming machine for production different size cabinet
Fire box parameters of the equipment
a. Power supply: 380V/50HZ/3PH, can customized as per user country.
b. Installed capacity: about 31kw.
c.Forming speed: 0-13m/mind.
d.Shearing method: Servo front shear
e. Drive motor: Unwinder motor 4KW.
leveling motor 2.2KW.
hydraulic punching cutting and hydraulic tensioning motor (two sets) 11KW+7.5KW. forming main engine 5.5KW.
servo motor 2KW
f. Floor area (approx.): length 24m × width 3m (host specification 7mX1.7m)
g Production line direction: from left to right (on the console facing the unit).
h. Equipment color: (customer selection)
i. Superda fire house box equipment design can meet 12 hours of continuous production
j. Operating environment
1: Power supply voltage: 380V ± 10% / three-phase four-wire,frequency: 50HZ Total power: about 31KW2: Environment Temperature: 0-40 ° C, relative humidity: 60-95% RH.