• C Channel Roll forming machine for steel light keel structure

  • C Channel Roll forming machine for steel light keel structure

  • C Channel Roll forming machine for steel light keel structure

C Channel Roll forming machine for steel light keel structure

C Channel Roll forming machine for steel light keel structure

Product Description

C Channel Roll forming machine for steel light keel structure

Roll forming machine for production C U Z Channel purlin for drywall steel keel stud track metal parts.


Ⅰ,Roll forming machine for light steel channel profiles

C Channel Roll forming machine for steel light keel structure

 

1,Technical parameters (Item, C13-37)


No.ITEMPARAMETERREMARK
1MATERIALTypeCold-rolled strip steel, galvanized sheet
T.(mm)0.4-0.5mm
Yield Strength (Mpa)Q235-300
2Forming product   Width37mm
3Forming speed   (m/min)10-18m
4Forming main power   (KW)4 KWFYR
5Hydraulic power   (KW)3.5 KWFYR
6Voltage AC380V,50Hz,3P


Ⅱ, C Channel Roll forming production line process

(A) 2 in 1 Uncoiler Straightening→servo feeder→Hydraulic press breach device  → Guide device → roll forming machine → hydraulic punch →shear device (including knife)→ finished product rack


Layout as below

Solar bracket forming machine


Ⅲ,C profile channel drawing 

C Channel Roll forming machine for steel light keel structure




Ⅲ, Roll Forming machine list


(Ⅰ), 2 in 1 Uncoiler   straightener

1,Type Manual Expansion

2,Parameter

1) Passive   discharge

2) Coil weight:<   2T

3) Coil inner D.:φ450mm-φ530mm

4) Max. Width.400mm

5) Thickness .0.4-1.6mm

6) Straightener roller :7 pcs

8) Power.1.5kw  

Solar bracket forming machine


(Ⅱ),Servo Feeder
3.1 Max. feeding width 400mm
3.2  Feeding thickess 0.4-1.6mm

3. 3  Motor , 1.3KW(Yaskawa)


(Ⅳ)Guide device

 

(Ⅴ)Main Forming machines  (for panel width 76mm )


5.1  Forming Roller,12 stations,and add Rub-roll, To make sure the surface profile no scratches.

5.2  Side Panel,T.18mm ,A3 steel   Heavy duty 。

5.3  Rolling speeding, 10-18 m/min。

5.4  Roller material, bearing steel #45,overall quenching, hardness HRC56-62 ℃.
5.5  Motor power:45KW。    
5.6  Main Roller :¢65mm,45 #。
5.7  Equipment base, 400 H type using welded steel plate.
5.8  Transmission, chain drive.
5.9 Security, across the board with emergency stop buttons, easy to handle emergencies, to ensure that equipment and operator safety. And other gear in the chain and the staff could easily lead to injury transmission section covered with protective cover, to ensure the safety of workers.

C Channel Roll forming machine for steel light keel structure


(Ⅵ),Flat collect rack


(Ⅶ),Cutting part:

Cutting after forming: cutting the length according to your needs

Cutting operation: the main machine will be stop automatic, then cutting,And the machine keeps working after cutting

The model of calculate the length: automatic to calculate

(Ⅷ),Electrical control system
The entire line imported PLC control, LCD touch screen, man-machine interface. People interact with the PLC. Operator setting the program to run automatically (programmable control) and control process monitoring, production line operator control and modify the control parameters, and real-time monitoring the equipment status & parameters and fault indication. Workpiece length digital setting, adjustable length can be adjustable as well. Real-time monitoring of equipment operating status and fault indication.
Operation manual / automatic two styles. With manual and automatic switching function: In the manual mode, can be stand-alone operation, easy maintenance; In automatic mode, carry out full production run, in order to start; across the board with emergency stop buttons, easy to handle emergencies, to ensure that equipment and operating personnel Safety.

Machinery main components of the brand:
PLC control system: Siemens
Inverter: Taiwan Shilin
Encoder: Omron
Touch screen: Siemens
Some components are Schneider brand devices.



Ⅴ,Devices completed prodution line


No.Machine nameQTYREMARK
1Uncoiler   straightener1
2Servo Feeder1
3Hydraulic   machine1With mould
4Guide device1
5Forming machine1
6Hydraulic   machine1With mould (2 sets)
7Follow Shear1Including knife
8Collect rack1
9Control system1


Ⅵ, Machine accessories brand

No.Namemanufacturer
1Motor & ReducerDomestic brands
2The main key bearingDomestic brands
3InverterShilin
4PLC SystemsSiemens
5Low-voltage electricalSchneider
6EncoderOmron
7touch screenSiemens
8Hydraulic systemDomestic brands


Product Features

Guarantee of Quality

Superda guarantee solar bracket roll forming line design accordance with clients required drawing, machine is brand new. Specification and performance as stipulated in drawing and operation with good smooth.


C Channel Roll forming machine advantage

1, Solar bracket production line for producing good quality solar pv supports, high efficiency.

2, PLC control system, automatically and easy handle.

3, Bear steel roller #45 with quench process, hardness reach HRC55-60 ℃.

4,Tracking cutting system with Cr12 Cutting blade.


Model and Meaning

Item C13-37

C Channel Roll forming machine for steel light keel structure

Light steel keel is a building material used to support structure,it was used for the skeleton and substrate of the building decoration structure. The new light steel is suitable for hoisting of dark keels. It consists of a fixed keel and a movable keel. The fixed keel is approximately half-shaped. The movable keel is basically the same shape as the fixed keel, but the upper end is in the shape of a curved hook. The curved hook is hung on the upper end of the fixed keel. This dragon skeleton facilitates the installation and removal of decorative panels.


C Channel Roll forming machine for steel light keel structure


Technical Parameters

C Channel Roll forming machine roll forming machine for production channel purlin profile

Main technical parameter:

quickly change the type of roll forming machine

  Raw material thickness:0.4-0.5mm 

Forming steps: 12 steps

  Roller material: bearing steel after hardening

  Roller bearing diameter : Φ65mm

  Bearing material: 45# steel (hardening and tempering)

  Bottom sheet: 400 H-section steel

  Main machine power: 3.5 KW

  Hydraulic pressure: 16 MPa

  Electronic control system: PLC computer control

  Hydraulic cutter material: Cr12

  Length error: ± 2mm


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