Roll forming machine for producing solar mounting bracket, including solar photovoltaic bracket, solar pv support machine
Solar Mounting bracket roll forming machine production line
Roll forming machine for production solar bracket named as solar pv bracket, solar photovoltaic bracket.
Ⅰ,Roll forming machine for solar mounting bracket
|1||MATERIAL||Type||Cold-rolled strip steel, galvanized sheet|
|Yield Strength (Mpa)||Q235-300|
|2||Forming product Width||50mm|
|3||Forming speed (m/min)||10-18m|
|4||Forming main power (KW)||45 KW||FYR|
|5||Hydraulic power (KW)||18.5 KW||FYR|
Ⅱ, Solar bracket production line process
(A) 2 in 1 Uncoiler Straightening→servo feeder→Hydraulic press breach device → Guide device → roll forming machine → hydraulic punch →shear device (including knife)→ finished product rack
Layout as below
Ⅲ,Solar mounting bracket drawing
C profile drawing
B1 :50mm H :100-300mm C: 15-25mm T: 4.0-5.0mm
Ⅲ, Roll Forming machine list
(Ⅰ), 2 in 1 Uncoiler straightener
1,Type Manual Expansion
1) Passive discharge
2) Coil weight：< 2T
3) Coil inner D.：φ450mm-φ530mm
4) Max. Width.400mm
5) Thickness .0.4-1.6mm
6) Straightener roller :7 pcs
3.1 Max. feeding width 400mm
3.2 Feeding thickess 0.4-1.6mm
3. 3 Motor , 1.3ＫＷ(Yaskawa)
(Ⅲ), Hydraulic hole punching system
3.1 Function：Hydraulic punch breach (Mould 1 set)
3.2 Structure: set the length, automatic length measurement, automatic positioning reaches the set distance stop action , hydraulic cylinder driven punching die, stamping automatic shutdown.
3.3 Hydraulic system working pressure：16MPa
3.4 Hydraulic station：18.5KW（ Hydraulic punch hole/shear use same station）
(Ⅴ）Main Forming machines (for panel width 150,200,250,300，350mm )
5.1 Forming Roller：16 stations，and add Rub-roll, To make sure the surface profile no scratches.
5.2 Side Panel：T.18mm ,A3 steel Heavy duty 。
5.3 Rolling speeding: 10-18 m/min。
5.4 Roller material：GCr15，overall quenching, hardness HRC56-62 ℃.
5.5 Motor power：18.5KW。
5.6 Main Roller ：￠140mm，45 #。
5.7 Equipment base: 45 # H type using welded steel plate.
5.8 Transmission: chain drive.
5.9 Security: across the board with emergency stop buttons, easy to handle emergencies, to ensure that equipment and operator safety. And other gear in the chain and the staff could easily lead to injury transmission section covered with protective cover, to ensure the safety of workers.
(Ⅵ）,Flat collect rack
Cutting after forming: cutting the length according to your needs
Cutting operation: the main machine will be stop automatic, then cutting,And the machine keeps working after cutting
The model of calculate the length: automatic to calculate
(Ⅷ）,Electrical control system
The entire line imported PLC control, LCD touch screen, man-machine interface. People interact with the PLC. Operator setting the program to run automatically (programmable control) and control process monitoring, production line operator control and modify the control parameters, and real-time monitoring the equipment status & parameters and fault indication. Workpiece length digital setting, adjustable length can be adjustable as well. Real-time monitoring of equipment operating status and fault indication.
Operation manual / automatic two styles. With manual and automatic switching function: In the manual mode, can be stand-alone operation, easy maintenance; In automatic mode, carry out full production run, in order to start; across the board with emergency stop buttons, easy to handle emergencies, to ensure that equipment and operating personnel Safety.
Machinery main components of the brand:
PLC control system: Siemens
Inverter: Taiwan Shilin
Touch screen: Siemens
Some components are Schneider brand devices.
Ⅴ,Devices completed prodution line
|3||Hydraulic machine||1||With mould|
|6||Hydraulic machine||1||With mould (2 sets)|
|7||Follow Shear||1||Including knife|
Ⅵ, Machine accessories brand
|1||Motor & Reducer||Domestic brands|
|2||The main key bearing||Domestic brands|
|8||Hydraulic system||Domestic brands|
Guarantee of Quality
Superda guarantee solar bracket roll forming line design accordance with clients required drawing, machine is brand new. Specification and performance as stipulated in drawing and operation with good smooth.
Solar bracket roll forming machine advantage
1, Solar bracket production line for producing good quality solar pv supports, high efficiency.
2, PLC control system, automatically and easy handle.
3, Gcr15 roller with quench process, hardness reach HRC60-65 ℃.
4,Tracking cutting system with Cr12 Cutting blade.
Model and Meaning
Solar mounting bracket roll forming machine for producing solar industry support using bracket.
Solar bracket application
Solar bracket allows the components to be angled according to different regions, so that the local solar energy resources can be fully utilized to achieve the maximum power generation efficiency of the solar modules. At the same time, the detailed analysis and practice of the connection mode, material selection and load analysis of the PV module are carried out, so that it has good physical properties such as earthquake resistance, wind resistance, snow pressure resistance and corrosion resistance, so that the PV module is applied more. A wide range of areas.
Main material: Q195 Q195L Q235 Q235B Q345B, etc.
Solar mounting bracket roll forming machine for production different size solar pv support
Main technical parameter:
quickly change the type of roll forming machine
Raw material thickness:5.0mm
Forming steps: 16 steps
Roller material: bearing steel after hardening
Roller bearing diameter : Φ140mm
Bearing material: 45# steel (hardening and tempering)
Bottom sheet: 36# H-section steel
Main machine power: 45 KW
Hydraulic pressure: 20 MPa
Electronic control system: PLC computer control
Hydraulic cutter material: Cr12
Length error: ± 2mm