• Automatic fire hose box roll forming machine

  • Automatic fire hose box roll forming machine

  • Automatic fire hose box roll forming machine

  • Automatic fire hose box roll forming machine

  • Automatic fire hose box roll forming machine

Automatic fire hose box roll forming machine

Aumatic fire box roll forming machine produciton line design for making fire hose box, fire fighting box manufacturering.

Product Description

New design galvanized steel fire box production solution & fore hose box, fire fighting hose box roll forming machine production line.


Equipment for producting galvanized steel /stainless steel fire hose box, fire fighting box, emergency plans box.


Box bending & forming in one line

Automatic fire hose box roll forming machine

 

1, Emergency safety instrument fire box production line technical parameters 


No.ITEMPARAMETERREMARK
1MATERIALTypeCold-rolled strip steel, galvanized sheet
T.(mm)0.8-1.5mm
Yield Strength (Mpa)Q235
2Forming product   WidthCustomized
3Forming speed   (m/min)6-13mIncluding hole
4Forming main power   (KW)7.5 KWFYR
5Hydraulic power   (KW)18.5 KWFYR
6Bending power (KW)3 KWFYR
7Voltage AC380V,50Hz,3P


Fire box production line process

Uncoiler →Straightening→servo feeder→Hydraulic press breach device  → Guide device → roll forming machine → hydraulic punch → Bending enclosure (optional)→shear device (including knife)→ finished product rack


Roll Forming machine list


Uncoiler, Straightener

1,Type Manual Expansion

2,Parameter

1) Passive   discharge

2) Coil weight:<   2T

3) Coil inner D.:φ450mm-φ530mm

4) Max. Width.400mm

5) Thickness .0.4-1.6mm

6) Straightener roller :9 pcs

8) Power.1.5kw  

Meter box forming machine


Servo Feeder

3.1 Max. feeding width 400mm
3.2  Feeding thickess 0.4-1.6mm

3. 3  Motor , 1.3KW(Yaskawa)


Hydraulic hole punching system

3.1 Function:Hydraulic punch breach  (Mould 1 set)
3.2 Structure: set the length, automatic length measurement, automatic positioning reaches the set distance stop action , hydraulic cylinder driven punching die, stamping automatic shutdown.
3.3 Hydraulic system working pressure:16MPa
3.4 Hydraulic station:18.5KW( Hydraulic punch hole/shear use same station)

A. Hydraulic punch for the panel gap.

B. Hydraulic punch for the knock down hole

C. Hydraulic punch for the ventilating hole.

Electric meter box roll forming machine

 

Guide device

 

Main Forming machines  (Panel width adjustable)


5.1  Forming Roller:16 stations,and add Rub-roll, To make sure the surface profile no scratches.

5.2  Side Panel:T.18mm ,A3 steel   Heavy duty 。

5.3  Rolling speeding: 6-12 m/min。

5.4  Roller material:GCr15,overall quenching, hardness HRC56-62 ℃.
5.5  Motor power:7.5KW。    
5.6  Main Roller :Dia.75mm,45 #。
5.7  Equipment base: 45 # H type using welded steel plate.
5.8  Transmission: chain drive.
5.9 Security: across the board with emergency stop buttons, easy to handle emergencies, to ensure that equipment and operator safety. And other gear in the chain and the staff could easily lead to injury transmission section covered with protective cover, to ensure the safety of workers.


Flat collect rack


Box Bending Machine (including mould) , Hydraulic power :3kw

Automatic fire hose box roll forming machine

Electrical control system
The entire line imported PLC control, LCD touch screen, man-machine interface. People interact with the PLC. Operator setting the program to run automatically (programmable control) and control process monitoring, production line operator control and modify the control parameters, and real-time monitoring the equipment status & parameters and fault indication. Workpiece length digital setting, adjustable length can be adjustable as well. Real-time monitoring of equipment operating status and fault indication.
Operation manual / automatic two styles. With manual and automatic switching function: In the manual mode, can be stand-alone operation, easy maintenance; In automatic mode, carry out full production run, in order to start; across the board with emergency stop buttons, easy to handle emergencies, to ensure that equipment and operating personnel Safety.

Machinery main components of the brand:
PLC control system: Siemens
Inverter: Taiwan Shilin
Encoder: Omron
Touch screen: Siemens
Some components are Schneider brand devices.


Devices completed fire box prodution line


No.Machine nameQTYREMARK
1Uncoiler, straightener1
2Servo Feeder1
3Hydraulic   machine2With mould
4Guide device1
5Forming machine1
6Hydraulic station2
7Follow Shear1Including knife
8Collect rack1
9Control system2
10Box bending device1With mould


 Steel metal box machine accessories brand

No.Namemanufacturer
1Motor & ReducerDomestic brands
2The main key bearingDomestic brands
3InverterShilin
4PLC SystemsSiemens
5Low-voltage electricalSchneider
6EncoderOmron
7touch screenSiemens
8Hydraulic systemDomestic brands


Product Features

Guarantee of Quality

Superda guarantee fire box roll forming line design accordance with clients required drawing, machine is brand new. Specification and performance as stipulated in drawing and operation with good smooth.

Formed biggest box cabinet photo

Automatic fire hose box roll forming machine


Automatic fire box roll forming machine advantage

1, High efficiency production line, one minute can producing 2.5pcs

2, PLC control system, automatically and easy handle.

3, Gcr15 roller with quench process, hardness reach HRC60-65 ℃.

4,Tracking cutting system with Cr12 Cutting blade.


Model and Meaning

Fire-fighting boxes should be placed in public shared spaces such as corridors or halls which using in station, park, industry, supermarkets. 


Fire box Forming accuracy

a. Shear length tolerance: ≤±0.3mm/m
b. Width tolerance: ≤± 0.3mm
c. Bending: ≤2mm/m
d. Burr: ≤0.1mm (new cutting edge cuts carbon steel plate in reasonable clearance)
e. Height tolerance: ≤±0.3mm
Above tolerance with flat edgeless one-stage steel coil As a prerequisite.
Surface quality: The surface of the finished product after processing does not add any processing defects.

Automatic fire hose box roll forming machine




Technical Parameters

Fire box roll forming machine for production different size cabinet 


Fire box parameters of the equipment
a. Power supply: 380V/50HZ/3PH, can customized as per user country.
b. Installed capacity: about 31kw.
c.Forming speed: 0-13m/mind.
d.Shearing method: Servo front shear
e. Drive motor: Unwinder motor 4KW.
 leveling motor 2.2KW.
hydraulic punching cutting and hydraulic tensioning motor (two sets) 11KW+7.5KW. forming main engine 5.5KW.
servo motor 2KW
f. Floor area (approx.): length 24m × width 3m (host specification 7mX1.7m)
g Production line direction: from left to right (on the console facing the unit).
h. Equipment color: (customer selection)
i. Superda fire house box equipment design can meet 12 hours of continuous production
j. Operating environment
1: Power supply voltage: 380V ± 10% / three-phase four-wire,frequency: 50HZ Total power: about 31KW2: Environment Temperature: 0-40 ° C, relative humidity: 60-95% RH.

CONTACT US

Tel: +86 755 2824 6186

Mob: +86 188 1435 5377

Fax: +86 755 2883 9980

E-mail: sales@superdamachine.com

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WhatsApp: +86 188 1435 5377

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