• Rail Station Construction Mounting Channel Manufacture Machine

  • Rail Station Construction Mounting Channel Manufacture Machine

  • Rail Station Construction Mounting Channel Manufacture Machine

  • Rail Station Construction Mounting Channel Manufacture Machine

  • Rail Station Construction Mounting Channel Manufacture Machine

Rail Station Construction Mounting Channel Manufacture Machine

Automatic Steel Rail Station Construction Customized Mounting Channel With Hole Manufacture Machine

Product Description

For Producing High-speed Rail Station Construction Materail Channel Roll Forming Machine Manufacture Line

Width 126mm width channel with hole punch automatic and PLC control system.


Steel Channel roll forming machine production line process

Uncoiler straightener 2 in 1 → Guide device → Hole punch →roll forming machine →shear device (including knife)→ finished product rack


Layout as below

Steel Frame Roll Forming Machine




Machines List


2 in 1 Uncoiler   straightener

1,Type Manual Expansion

2,Parameter

1)Passive   discharge

2) Coil weight:<   2T

3)Coil inner D.:φ450mm-φ530mm

4)Max. Width.400mm

5)   Thickness .0.4-1.6mm

6)   Straightener roller :7 pcs

8)   Power.1.5kw  

Good quality straightener

Rail Station Construction Mounting Channel Manufacture Machine


Servo Feeder

3.1 Max. feeding width 400mm
3.2 Feeding thickess 0.4-1.6mm 

3.3 Motor,1.3KW(Yaskawa)



Guide device

 

Main Forming machines  (for panel width 65mm with reinforcemnt design )


5.1  Forming Roller:18 stations,and add Rub-roll, To make sure the surface profile no scratches.

5.2  Side Panel:T.18mm ,A3 steel   Heavy duty 。

5.3  Rolling speeding: 2-8 m/min。

5.4  Roller material:#45,overall quenching, hardness HRC56-62 ℃. 
5.5  Motor power:7.5KW。    
5.6  Main Roller :¢65mm,45 #。
5.7  Equipment base: 400# H type using welded steel plate.
5.8  Transmission: chain drive.
5.9 Security: across the board with emergency stop buttons, easy to handle emergencies, to ensure that equipment and operator safety. And other gear in the chain and the staff could easily lead to injury transmission section covered with protective cover, to ensure the safety of workers.

Rail Station Construction Mounting Channel Manufacture Machine



Flat collect rack


Electrical control system
The entire line imported PLC control, LCD touch screen, man-machine interface. People interact with the PLC. Operator setting the program to run automatically (programmable control) and control process monitoring, production line operator control and modify the control parameters, and real-time monitoring the equipment status & parameters and fault indication. Workpiece length digital setting, adjustable length can be adjustable as well. Real-time monitoring of equipment operating status and fault indication.
Operation manual / automatic two styles. With manual and automatic switching function: In the manual mode, can be stand-alone operation, easy maintenance; In automatic mode, carry out full production run, in order to start; across the board with emergency stop buttons, easy to handle emergencies, to ensure that equipment and operating personnel Safety.

Machinery main components of the brand:
PLC control system: Siemens
Inverter: Taiwan Shilin
Encoder: Omron 
Touch screen: Siemens


Some components are Schneider brand devices.



Devices completed channel with hole line


No.Machine nameQTYREMARK
1Uncoiler   straightener1
2Servo Feeder1
4Guide device1
5Forming machine1
7Follow Shear1Including knife
8Collect rack1
9Control system1


Metal forming machine accessories brand

No.Namemanufacturer
1Motor & ReducerDomestic brands
2The main key bearingDomestic brands
3InverterShilin
4PLC SystemsSiemens
5Low-voltage electricalSchneider
6EncoderOmron
7touch screenSiemens
8Hydraulic systemDomestic brands


Technical Parameters

Channel with hole manufacturer machine for production customized shapes and demension.


Technical parameters

No.ITEMPARAMETERREMARK
1MATERIALTypeCold-rolled strip steel, galvanized sheet
T.(mm)0.6-1.0mm
Yield StrengthG245MPa
2Forming product   WidthDepend on design
3Forming speed   (m/min)3-8m
4Forming main power   (KW)7.5 KWFYR
5Hydraulic power   (KW)4 KWFYR
7Voltage AC380V,50Hz,3PCustimized

Rail Station Construction Mounting Channel Manufacture Machine



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