• Roof panel roll forming machine

  • Roof panel roll forming machine

  • Roof panel roll forming machine

  • Roof panel roll forming machine

Roof panel roll forming machine

Roof panel roll forming machine named as colored roof panel sheet roll forming machine & building material panel machine, metal Roofing corrugated tile cold roll forming machine

Product Description

Roof Panel Roll Forming Machine


Roll forming machine for production roof panel & building material.


Ⅰ,Metal Forming machine for steel roof panel technology detail

 

1,Technical parameters 


No.ITEMPARAMETERREMARK
1MATERIALTypeCold-rolled strip steel, galvanized sheet
T.(mm)0.6-1.0mm
Yield Strength (Mpa)Q235
2Forming product   Width1200mm
3Forming speed   (m/min)25mIncluding hole
4  (KW)11 KWFYR
5Hydraulic power   (KW)4 KWFYR
6Collect Rack6mFYR
7Voltage AC380V,50Hz,3PCustomized


Ⅱ, Roof Panel line process

Uncoiler →Guide device → roll forming machine →shear device (including knife)→ finished product rack


Roof panel machine layout as below


Floor Deck Machine

Ⅲ,Design drawing 

Roof panel drawing

Roof panel roll forming machine



Ⅲ, Roll Forming machine list


(Ⅰ), Uncoiler  

1,Type Manual Expansion

2,Parameter

1) Passive   discharge

2) Coil weight:<   5T

3) Coil inner D.:φ450mm-φ530mm

4) Max. Width.1300mm

5) Thickness .0.4-1.8mm



(Ⅱ),Guide device


(Ⅲ), Main Forming machines  

3.1  Forming Roller:20 stations,and add Rub-roll, To make sure the surface profile no scratches.

3.2  Side Panel:T.18mm ,A3 steel   Heavy duty 。

3.3  Rolling speeding: 2-8 m/min。

3.4  Roller material:GCr15,overall quenching, hardness HRC56-62 ℃. 
3.5  Motor power:11KW。    
3.6  Main Roller :¢75mm,45 #。
3.7  Equipment base: 45 # H type using welded steel plate.
3.8  Transmission: chain drive.
3.9 Security: across the board with emergency stop buttons, easy to handle emergencies, to ensure that equipment and operator safety. And other gear in the chain and the staff could easily lead to injury transmission section covered with protective cover, to ensure the safety of workers.

Roof panel roll forming machine


(Ⅳ) Hydraulic shear for cutting floor deck

 

(Ⅴ)Collect Rack 


(Ⅵ),Electrical control system

The entire line imported PLC control, LCD touch screen, man-machine interface. People interact with the PLC. Operator setting the program to run automatically (programmable control) and control process monitoring, production line operator control and modify the control parameters, and real-time monitoring the equipment status & parameters and fault indication. Workpiece length digital setting, adjustable length can be adjustable as well. Real-time monitoring of equipment operating status and fault indication.
Operation manual / automatic two styles. With manual and automatic switching function: In the manual mode, can be stand-alone operation, easy maintenance; In automatic mode, carry out full production run, in order to start; across the board with emergency stop buttons, easy to handle emergencies, to ensure that equipment and operating personnel Safety.

(Ⅶ)

Machinery main components of the brand

PLC control system: Siemens
Inverter: Taiwan Shilin
Encoder: Omron
Touch screen: Siemens
Some components are Schneider brand devices.


(Ⅷ),Devices completed panel prodution line


No.Machine nameQTYREMARK
1Uncoiler   straightener1
2Guide device1
3Forming machine1
4Follow Shear1Including knife
5Collect rack1
6Control system1


Ⅵ, Roof Panel machine accessories brand

No.Namemanufacturer
1Motor & ReducerDomestic brands
2The main key bearingDomestic brands
3InverterShilin
4PLC SystemsSiemens
5Low-voltage electricalSchneider
6EncoderOmron
7touch screenSiemens
8Hydraulic systemDomestic brands


 

Product Features

Guarantee of Quality

Superda guarantee roof panel roll forming line design accordance with clients required drawing, machine is brand new. Specification and performance as stipulated in drawing and operation with good smooth.


Terms of Payment

By TT, 30%  in advance, 70% before delivery.

 

Time of Shipment

60 days after received deposit

 



Model and Meaning

Roof panel application in modern industrial buildings, chemical fertilizer plants, sewage treatment plants, electroplating plants, power plants, aquaculture plants, markets, warehouses and other large industrial building roofs and wall new construction and plant renovation projects.

Roll forming machine process made roof panel advantage

1, weather resistance, anti-corrosion excellence - verified by practice, the product is applied in a variety of climatic conditions, have shown good weather resistance, showing good corrosion resistance in acid, alkali, salt chemical corrosion.

2, Waterproof performance - the use of waterproof layer in the 15-90 degree slope roof building.

3, Earthquake resistance - 90 degree building façade decoration is safe and reliable, able to withstand 12 strong winds.

4, sound insulation, good thermal insulation performance - porous foam core layer has good sound and thermal insulation properties.

5, large area, light weight - light body materials, reduce building loads.

6. High toughness and high strength - better toughness and strength than similar products.

7, the construction is convenient - roof panel can be directly nailed, drilled, sawed, planed, easy to handle the special roof shape such as façade and arc window.


Technical Parameters

NoItemParameterRemark
1Suitable MaterialTypegalvanized steel
Width(mm)Thickness(mm)
12000.6-1.0
Yield Strength(Mpa)230-350MPa
2Production Speed(m/min)about 20depend on design
3Roller Stations20-36 
depend design
4Roller Material45with quench treatment
5Cutting ModelHydraulic Cutting
6Power sourceType380V/3PH/50HZcustmizied
Total PowerAbout 15KWdepend on design
7 Dimension16000*1800*1500 depend on design



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