• Customized design electrical cabinet frame roll forming machine with welding

  • Customized design electrical cabinet frame roll forming machine with welding

  • Customized design electrical cabinet frame roll forming machine with welding

  • Customized design electrical cabinet frame roll forming machine with welding

Customized design electrical cabinet frame roll forming machine with welding

Customized design electrical cabinet frame roll forming machine with welding for electric cabinet rack, electronic box pole, metal case frame which using in switchgear system, low voltage panel building,electrical instrument.

Product Description

Electrical cabinet frame roll forming machine

Automaitc electric factory using cabinet frame roll forming machine with welding for electric cabinet rack, electronic box pole, metal case frame which using in switchgear system, low voltage panel building, control cabinetelectrical instruments etc.


Ⅰ,Equipment for producing electric cabinet frame


Electrical cabinet frame roll forming machine

 

1,Technical parameters (Item:YX42.5-42.5)


No.ITEMPARAMETERREMARK
1MATERIALTypeCold-rolled strip steel, galvanized sheet
T.(mm)1.5mm
Yield Strength (Mpa)Q235
2Forming product   Width42.5mm
3Forming speed   (m/min)2-6mIncluding welding
4Forming main power   (KW)11 KW*2 pcsFYR
5Hydraulic power   (KW)18.5 KWFYR
6Voltage AC380V,50Hz,3P


Ⅱ, Electronic control panel frame production line process

(A) 2 in 1 Uncoiler Straightening→servo feeder→punch  → Guide device → roll forming machine → Roller welding →shear device (including knife)→ finished product rack


Layout as below

Electrical cabinet frame roll forming machine


Ⅲ,Cabinet frame drawing 

Section part cabinet 16 fold frame Drawing

Customized design electrical cabinet frame roll forming machine with welding



As per electrical instrument manufacturers design optional B


Customized design electrical cabinet frame roll forming machine with welding

Ⅲ, Roll Forming machine list


(Ⅰ), 2 in 1 Uncoiler   straightener

1,Type Manual Expansion

2,Parameter

1) Passive   discharge

2) Coil weight:<   2T

3) Coil inner D.:φ450mm-φ530mm

4) Max. Width.400mm

5) Thickness .0.4-1.6mm

6) Straightener roller :7 pcs

8) Power.1.5kw  


(Ⅱ),Servo Feeder
3.1 Max. feeding width 400mm
3.2  Feeding thickess 0.4-1.6mm

3. 3  Motor , 1.3KW(Yaskawa)


(Ⅲ), Hydraulic hole punchin system/Punch machine

3.1 Function:Hydraulic punch hole  (Mould 1 set)
3.2 Structure: set the length, automatic length measurement, automatic positioning reaches the set distance stop action , hydraulic cylinder driven punching die, stamping automatic shutdown.
3.3 Hydraulic system working pressure:16MPa
3.4 Hydraulic station:18.5KW( Hydraulic punch hole/shear use same station)

 

(Ⅳ)Guide device

 

(Ⅴ)Main Forming machines 

5.1  Forming Roller:40 stations,and add Rub-roll, To make sure the surface profile no scratches.

5.2  Side Panel:T.25mm ,A3 steel   Heavy duty 。

5.3  Rolling speeding: 2-8 m/min。

5.4  Roller material:GCr15,overall quenching, hardness HRC56-62 ℃.
5.5  Motor power:11KW*2pcs。    
5.6  Main Roller :¢75mm
5.7  Equipment base: 450 # H type using welded steel plate.
5.8  Transmission: chain drive.
5.9 Security: across the board with emergency stop buttons, easy to handle emergencies, to ensure that equipment and operator safety. And other gear in the chain and the staff could easily lead to injury transmission section covered with protective cover, to ensure the safety of workers.


(Ⅴ)Roll welder (Seam welder)  in roll forming line

Customized design electrical cabinet frame roll forming machine with welding



(Ⅵ),Flat collect rack


(Ⅷ),Electrical control system

The entire line imported PLC control, LCD touch screen, man-machine interface. People interact with the PLC. Operator setting the program to run automatically (programmable control) and control process monitoring, production line operator control and modify the control parameters, and real-time monitoring the equipment status & parameters and fault indication. Workpiece length digital setting, adjustable length can be adjustable as well. Real-time monitoring of equipment operating status and fault indication.
Operation manual / automatic two styles. With manual and automatic switching function: In the manual mode, can be stand-alone operation, easy maintenance; In automatic mode, carry out full production run, in order to start; across the board with emergency stop buttons, easy to handle emergencies, to ensure that equipment and operating personnel Safety.

Machinery main components of the brand:
PLC control system: Siemens
Inverter: Taiwan Shilin
Encoder: Omron
Touch screen: Siemens
Some components are Schneider brand devices.

Customized design electrical cabinet frame roll forming machine with welding


Ⅴ,Devices completed 16 fold cabinet frame prodution line


No.Machine nameQTYREMARK
1Uncoiler   straightener1
2Servo Feeder1
3Hydraulic   machine/Punch machine1With mould
4Guide device1
5Forming machine1
6Roller welding1
7Follow Shear1Including knife
8Collect rack1
9Control system1
10Box bending machine1With mould


Ⅵ, Cabinet frame machine accessories brand

No.Namemanufacturer
1Motor & ReducerDomestic brands
2The main key bearingDomestic brands
3InverterShilin
4PLC SystemsSiemens
5Low-voltage electricalSchneider
6EncoderOmron
7touch screenSiemens
8Hydraulic systemDomestic brands


Product Features

Guarantee of Quality

Superda guarantee cabinet frame roll forming line design accordance with clients required drawing, machine is brand new. Specification and performance as stipulated in drawing and operation with good smooth.


Customized design electrical cabinet frame roll forming machine with welding


Electrica cabinet frame roll forming machine advantage

1, Rittal control panel frame production line for producing 16 fold cabinet frame rack.

2, PLC control system, automatically and easy handle.

3, Gcr15 roller with quench process, hardness reach HRC60-65 ℃.

4,Tracking cutting system with Cr12 Cutting blade.

Model and Meaning

Item YX42.5-42.5

Customized design electrical cabinet frame roll forming machine with welding for producing Rittal control cabinet, electric cabinet rack, electronic box pole, metal case frame which using in switchgear system, low voltage panel building,electrical instrument.

Customized design electrical cabinet frame roll forming machine with welding


Technical Parameters

Roll forming machine for production control panel rack 


NOItemUnitTechncial Parameters

1

Raw Material
Type
Cold-rolled strip steel, galvanized sheet
Sheet TensileMpaQ195, Q235
Thicknessmm1.5
2Widthmm42.5
3Production Speedm/min2-6
4Roller material
GCr15
5Driven Type
Chain
6Machine Sizemm36000X3000X2000
7Roller Welding powerkw
160kw
8Roll Forming powerkw11kw*2 pcs


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