Equipment for production electronic control panel metal box with adjustable cabinet depth roll forming process solution 150mm, 200mm,250mm,300mm,350mm
Equipment for production electronic control panel metal box with adjustable cabinet depth roll forming process solution
Roll forming machine for production electrionic cabinet enclosure, including cabinet panel forming machine, panel box bending.
Ⅰ, Equipment for outdoor/inddor distribution panel formed photo looking
1,Technical parameters (Item:YX20-150/200/250/300/350/400)
|1||MATERIAL||Type||Cold-rolled strip steel, galvanized sheet|
|Yield Strength (Mpa)||Q235|
|2||Forming product Width||150,200,250,300mm|
|3||Forming speed (m/min)||2-8m||Including hole|
|4||Forming main power (KW)||7.5 KW||FYR|
|5||Hydraulic power (KW)||18.5 KW||FYR|
|6||Bending power (KW)||3 KW||FYR|
Ⅱ, Distribution panel production line process
(A) 2 in 1 Uncoiler Straightening→servo feeder→Hydraulic press breach device → Guide device → roll forming machine → hydraulic punch →shear device (including knife)→ finished product rack
(B) Bending machine with tool
Layout as below
Ⅲ,Cabinet enclosure drawing
400 Section part distribution box panel Drawing
Ⅲ, Roll Forming machine list
(Ⅰ), 2 in 1 Uncoiler straightener
1,Type Manual Expansion
1) Passive discharge
2) Coil weight：< 2T
3) Coil inner D.：φ450mm-φ530mm
4) Max. Width.400mm
5) Thickness .0.4-1.6mm
6) Straightener roller :7 pcs
3.1 Max. feeding width 400mm
3.2 Feeding thickess 0.4-1.6mm
3. 3 Motor , 1.3ＫＷ(Yaskawa)
(Ⅲ), Hydraulic hole punching system
3.1 Function：Hydraulic punch breach (Mould 1 set)
3.2 Structure: set the length, automatic length measurement, automatic positioning reaches the set distance stop action , hydraulic cylinder driven punching die, stamping automatic shutdown.
3.3 Hydraulic system working pressure：16MPa
3.4 Hydraulic station：18.5KW（ Hydraulic punch hole/shear use same station）
A. Hydraulic punch for the panel gap.
B.Hydraulic punch for the cable hole
(Ⅴ）Main Forming machines (for panel width 150,200,250,300，350mm )
5.1 Forming Roller：20 stations，and add Rub-roll, To make sure the surface profile no scratches.
5.2 Side Panel：T.18mm ,A3 steel Heavy duty 。
5.3 Rolling speeding: 2-8 m/min。
5.4 Roller material：GCr15，overall quenching, hardness HRC56-62 ℃.
5.5 Motor power：7.5KW。
5.6 Main Roller ：￠75mm，45 #。
5.7 Equipment base: 45 # H type using welded steel plate.
5.8 Transmission: chain drive.
5.9 Security: across the board with emergency stop buttons, easy to handle emergencies, to ensure that equipment and operator safety. And other gear in the chain and the staff could easily lead to injury transmission section covered with protective cover, to ensure the safety of workers.
(Ⅵ）,Flat collect rack
(Ⅶ）,Box Bending Machine (including mould) 150/200/250/300/350 1 set , Hydraulic power :3kw
(Ⅷ）,Electrical control system
The entire line imported PLC control, LCD touch screen, man-machine interface. People interact with the PLC. Operator setting the program to run automatically (programmable control) and control process monitoring, production line operator control and modify the control parameters, and real-time monitoring the equipment status & parameters and fault indication. Workpiece length digital setting, adjustable length can be adjustable as well. Real-time monitoring of equipment operating status and fault indication.
Operation manual / automatic two styles. With manual and automatic switching function: In the manual mode, can be stand-alone operation, easy maintenance; In automatic mode, carry out full production run, in order to start; across the board with emergency stop buttons, easy to handle emergencies, to ensure that equipment and operating personnel Safety.
Machinery main components of the brand:
PLC control system: Siemens
Inverter: Taiwan Shilin
Touch screen: Siemens
Some components are Schneider brand devices.
Ⅴ,Devices completed electronic distribution panel prodution line
|3||Hydraulic machine||1||With mould|
|6||Hydraulic machine||1||With mould (2 sets)|
|7||Follow Shear||1||Including knife|
|10||Box bending machine||1||With mould|
Ⅵ, Power distribution box machine accessories brand
|1||Motor & Reducer||Domestic brands|
|2||The main key bearing||Domestic brands|
|8||Hydraulic system||Domestic brands|
Guarantee of Quality
Superda guarantee distribution box roll forming line design accordance with clients required drawing, machine is brand new. Specification and performance as stipulated in drawing and operation with good smooth.
Outdoor using cabinet box with roof top photo
Cabinet after painting photo
Outdoor/indoor distribution box with ventilation hole and cable hole photo after formed and bending.
Cabinet box after painting
Power distribution box roll forming machine advantage
1, Distribution box production line for producing electrical cabinet box IP65 & IP66, Outdoor & Indoor water-proof cabinet enclosure.
2, PLC control system, automatically and easy handle.
3, Gcr15 roller with quench process, hardness reach HRC60-65 ℃.
4,Tracking cutting system with Cr12 Cutting blade.
Model and Meaning
Distribution box roll forming machine for producing steel box which using electrical industry.
Distribution box application
Power distribution box is widely used in architectural lighting and small power control circuits of hotels, apartments, buildings, ports, stations, airports, warehouses, hospitals, factories and mines, etc. It is suitable for AC 50Hz, AC single-phase 240V, three-phase 450V and In the following, indoor lighting and power distribution lines with currents of 250A or less are used for line overload protection, short circuit protection, and line switching. Power distribution box is suitable for civilian and not need professional technology, it is very easy using and safety.
Welding effect is very smooth adopt roll forming production solution
Distribution box roll forming machine for production different size cabinet