Sheet metal box roll forming machine for distribution board & modular box making

Machinery for production electronic Sheet metal box roll forming machine for distribution board & modular box making.

Ⅰ, Equipment for outdoor/inddor distribution panel formed have two style

(A) Automatic electric box forming line with bending device.

(B), Manual electric bending desk with tool, this method based on Distribution board panel forming process first.

1, Electric Box production line technical parameters 

Ⅱ, Distribution board production line process

(A) 2 in 1 Uncoiler Straightening→servo feeder→Hydraulic press breach device  → Guide device → roll forming machine → hydraulic punch → Bending enclosure (optional)→shear device (including knife)→ finished product rack

(B) Bending machine with tool (optional automatic in forming line)

Layout as below

Ⅲ,Sheet metal box drawing 

400 Section part distribution box panel Drawing

Ⅲ, Roll Forming machine list

(Ⅰ), 2 in 1 Uncoiler   straightener

1,Type Manual Expansion

2,Parameter

1) Passive   discharge

2) Coil weight：<   2T

3) Coil inner D.：φ450mm-φ530mm

4) Max. Width.400mm

5) Thickness .0.4-1.6mm

6) Straightener roller :7 pcs

8) Power.1.5kw  

(Ⅱ),Servo Feeder

3.1 Max. feeding width 400mm
3.2  Feeding thickess 0.4-1.6mm

3. 3  Motor , 1.3ＫＷ(Yaskawa)

(Ⅲ), Hydraulic hole punching system

3.1 Function：Hydraulic punch breach  (Mould 1 set)
3.2 Structure: set the length, automatic length measurement, automatic positioning reaches the set distance stop action , hydraulic cylinder driven punching die, stamping automatic shutdown.
3.3 Hydraulic system working pressure：16MPa
3.4 Hydraulic station：18.5KW（ Hydraulic punch hole/shear use same station）

A. Hydraulic punch for the panel gap.

B.Hydraulic punch for the cable hole

(Ⅳ）Guide device

(Ⅴ）Main Forming machines  (for panel width 150,200,250,300，350mm )

5.1  Forming Roller：20 stations，and add Rub-roll, To make sure the surface profile no scratches.

5.2  Side Panel：T.18mm ,A3 steel   Heavy duty 。

5.3  Rolling speeding: 2-8 m/min。

5.4  Roller material：GCr15，overall quenching, hardness HRC56-62 ℃.
5.5  Motor power：7.5KW。    
5.6  Main Roller ：￠75mm，45 #。
5.7  Equipment base: 45 # H type using welded steel plate.
5.8  Transmission: chain drive.
5.9 Security: across the board with emergency stop buttons, easy to handle emergencies, to ensure that equipment and operator safety. And other gear in the chain and the staff could easily lead to injury transmission section covered with protective cover, to ensure the safety of workers.

(Ⅵ）,Flat collect rack

(Ⅶ）,Box Bending Machine (including mould) 150/200/250/300/350 1 set , Hydraulic power :3kw

(Ⅷ）,Electrical control system
The entire line imported PLC control, LCD touch screen, man-machine interface. People interact with the PLC. Operator setting the program to run automatically (programmable control) and control process monitoring, production line operator control and modify the control parameters, and real-time monitoring the equipment status & parameters and fault indication. Workpiece length digital setting, adjustable length can be adjustable as well. Real-time monitoring of equipment operating status and fault indication.
Operation manual / automatic two styles. With manual and automatic switching function: In the manual mode, can be stand-alone operation, easy maintenance; In automatic mode, carry out full production run, in order to start; across the board with emergency stop buttons, easy to handle emergencies, to ensure that equipment and operating personnel Safety.

Machinery main components of the brand:
PLC control system: Siemens
Inverter: Taiwan Shilin
Encoder: Omron
Touch screen: Siemens
Some components are Schneider brand devices.

Ⅴ,Devices completed electric box prodution line

Ⅵ, Steel metal box machine accessories brand

Guarantee of Quality

Superda guarantee distribution box roll forming line design accordance with clients required drawing, machine is brand new. Specification and performance as stipulated in drawing and operation with good smooth.

Automatic electric box roll forming machine advantage

1, Distribution box production line for producing electrical cabinet box IP65 & IP66, Outdoor & Indoor water-proof cabinet enclosure.

2, PLC control system, automatically and easy handle.

3, Gcr15 roller with quench process, hardness reach HRC60-65 ℃.

4,Tracking cutting system with Cr12 Cutting blade.

Distribution board box roll forming machine for producing steel box which using electrical industry.

Distribution box application

Power distribution box is widely used in architectural lighting and small power control circuits of hotels, apartments, buildings, ports, stations, airports, warehouses, hospitals, factories and mines, etc. It is suitable for AC 50Hz, AC single-phase 240V, three-phase 450V and In the following, indoor lighting and power distribution lines with currents of 250A or less are used for line overload protection, short circuit protection, and line switching. Power distribution box is suitable for civilian and not need professional technology, it is very easy using and safety.

High quality electric box adopt roll forming production solution

Electric box roll forming machine for production different size cabinet